Subsea pipelines 和 equipment used in the oil & 气体 industry are often exposed to complex environmental conditions including sour service 气体 和 liquids, such as wet H2S in combination with various levels of CO2. This causes deterioration to pipelines 和 creates enormous industry-wide challenges in predicting 和 preventing potential pipeline cracking 和 failure. 

Although there are well-stablished methods for fracture toughness testing one of the challenges the oil 和 气体 industry faces is the lack of specific material data 和 knowledge on the behavior of pipeline materials under sour service conditions. 

im体育APP combines years of experience in corrosion testing for the energy sector  with state-of-the-art laboratory testing 和 simulation facilities to perform in-situ fracture toughness tests in highly corrosive environments including elevated 和 sub-ambient temperatures. These tests will give you results closer to the real material behavior in the application.

 

Dedicated sour service fracture toughness testing

We can design 和 characterize dedicated test procedures for fracture toughness behavior of carbon steels 和 corrosion-resistant alloys in sour service. This guarantees reliable 和 appropriate data, a critical input parameter for your Fitness For Service (FFS) 和 工程 Critical Assessment (ECA) 分析.

Our fracture toughness 和 fatigue testing provides you with highly relevant materials data for the determination of allowable level of defects in pipelines 和 other equipment used in sour service environments: 

  • Mechanical fracture toughness J-R 和 CTOD curves on SENT, SENB 和 CT specimen
  • Fatigue Crack Growth Rate on SENB 和 CT specimen
  • Slow Strain Rate Tensile

结果会有帮助, improve your design to reduce the likelihood of future failure, 和 save you time 和 money.

 

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From test results 和 data under realistic service conditions, we can carry out ECA 和 FFS 分析 to confirm the capability of a component in sour service environment to provide the expected service even in the presence of flaws.

For more information about our fracture toughness testing 和 fracture mechanics services in sour environments, or to speak with an expert, 立即im体育APP.

In this Fracture 和 Fatigue video we explain how, 通过接触, we analyze engineering components to determine their structural integrity.

Fracture Mechanics in Sour Service: Some Characterization Tests on SENT 和 SENB Specimen

This article provides better underst和ing of how the SENT test technique influences fracture toughness of pipelines in sour service environments.

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Fracture Mechanics in the Environment (in-situ)

Learn more about the detrimental effect of Cathodic Protection, CO2, 和 H2S or other environmental parameters on fracture toughness of carbon steel pipe material.

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White Paper: Fracture Mechanics 测试

The white paper provides an underst和ing of the different test methods 和 sample geometries used to determine fracture toughness. 

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